Hydraulic Decoiler Open Cell Ceiling Grid Machine Production Line

• Customization: Available
• After-sales Service: Permanent Technical Support and Machine Parts Supp
• Warranty: 1year
• Model NO.: CSKR-OCM
• Certification: CE
• Condition: New
• Customized: Customized
• Automatic Grade: Automatic
• Structure: Horizontal
• Transmission Method: Machinery
• Customization Options: Customized Logo&Graphic Customization
• Decoiler Type: Hydraulic Decoiler
• Decoiler Capacity: Maximum 10 Ton
• Lead Time: 90days
• Production Efficiency: 30-60m/Min
• Raw Material: Gi Steel; Iron
• Machinery Test Report: Provided
• Video Outgoing-Inspection: Provided
• Provided: Supported
• Application: Ceiling
• Advantages: Easy Production
• Finished Product: Open Cell Ceiling Grid Machine
• Transport Package: Pallets
• Specification: 7000*1100*1700
• Trademark: CSKR
• Origin: China
• HS Code: 8455221000
• Production Capacity: 5000pieces

Product Description

Product Description

Metal Ceiling Carrier Roll Forming Machine 

The Open Cell Ceiling Grid Production Line is a turnkey roll-forming system that produces Grilyato-style or U-shaped open cell ceiling grids from coil to finished panel. Integrating decoiling, leveling, punching, forming, cutting, and stacking, the line delivers precise, high-throughput production (up to 15 m/min) of customizable cell sizes (e.g., 15×37 mm, 15×47 mm) in materials like pre-painted aluminum or galvanized steel. Modular tooling, servo control, and robust construction ensure rapid changeovers (< 10 min), ±0.2 mm dimensional accuracy, and minimal maintenance—ideal for commercial, institutional, and architectural projects   .

 

Production Process

 1. Decoiler & Leveler: Hydraulic dual-mandrel decoiler with auto-centering and a 4-hi leveler remove coil set for flat feeding  .

 2. Servo Feeder & Punching Press: Precision servo-driven feeder meters strip into high-speed hydraulic punching station, creating mounting or decorative holes inline  .

 3. Roll Forming Stands: Typically 14 forming stations fitted with hard-chromed GCr15 rollers, producing U-15×37, U-15×47, or custom cell profiles  .

 4. Cutting Unit: Hydraulic flying shear delivers burr-free, cut-to-length grid segments with ±1 mm accuracy  .

 5. Run-out Table & Stacker: Automated collection and stacking with adjustable supports for safe handling and packaging  .

 

Key Features

 
 • Custom Cell Dimensions: Supports standard and bespoke cell sizes (e.g., 10 × 40 mm, 15 × 50 mm, 25 × 60 mm) to suit design requirements  .
 • High Throughput: Up to 15 m/min forming speed under servo control, maximizing production capacity  .
 • Rapid Changeover: Cassette-style roll stands and quick-release dies allow profile swaps in under 10 minutes  .
 • Precision & Stability: CNC-machined rollers and heavy-welded frame (stress-relieved) maintain ±0.2 mm tolerances over long runs  .
 • Versatile Material Handling: Processes pre-painted aluminum, PPGI, or galvanized steel (0.5–1.0 mm thick) for durability and aesthetics  .
 • Integrated Control System: Siemens/Delta PLC with touchscreen HMI offers recipe storage, batch counting, and remote diagnostics  .
 
Applications
 
 • Commercial Spaces: Airports, malls, and lobbies use open cell ceilings to enhance light diffusion and modern aesthetics  .
 • Institutional Buildings: Offices, schools, and hospitals benefit from acoustic performance and airflow provided by open cell grids  .
 • Architectural Projects: Museums, galleries, and high-end retail feature custom patterns and premium finishes for visual impact  .
 • Industrial Facilities: Warehouses and factories use durable open cell ceilings for ventilation and easy maintenance  .

Specification

Technical Specifications:

 Item Specification

Suitable Material	Aluminum / Galvanized Steel / Pre-painted Coil
Material Thickness	0.4 – 1.2 mm
Forming Speed	30-120 m/min
Baffle Width Range	Customizable
Number of Forming Stations	14 – 18 (customizable)
Main Motor Power	7.5-15 kW (based on configuration)
Control System	PLC with HMI Touchscreen
Cutting Method	Hydraulic Cutting
Power Supply	380V, 50Hz, 3 Phase (or as requested)
Machine Dimensions	12 m × 2 m × 2.5 m
Machine Weight	Approx. 15 tons

 Standard Components:

 Standard Components: 

 • Decoiler (Manual or Hydraulic)
 • Feeding Guide System
 • Roll Forming Unit
 • Hydraulic Cutting System
 • PLC Control Panel
 • Output Table

Company Profile

Thank you for exploring CSKR Machinery:

With 20 years of expertise and a factory based in Foshan—China's manufacturing powerhouse—we specialize in fully customized, high-efficiency roll-forming lines for sectors such as architectural decoration, structural purlins, renewable-energy brackets, furniture hardware, transport facilities, and sheet-metal processing.

Backed by a 200+-language translation team, local service centers in India, Vietnam, Cambodia, and multi-currency payment options, we make every stage—from design and production to installation and after-sales—seamless and worry-free.

We look forward to collaborating with you to reduce costs, boost productivity, and drive innovation together.

For more information or to request a customized solution, please contact us:
 • Contact Person: Alice Ying
We look forward to collaborating with you to enhance your ceiling system production capabilities!

Why Choose CSKR's Open Cell Line?

 
 1. 20+ Years' Experience in turnkey roll-forming solutions for ceiling systems.
 2. Full Customization: From tooling design to line layout, tailored to your cell pattern and factory footprint.
 3. Global After-Sales: On-site installation and training teams in India, Vietnam, Cambodia, and beyond  .
 4. Comprehensive Warranty & Support: One-year parts warranty, 24/7 remote diagnostics, and stocked spare parts.
 5. Fast ROI: High throughput, minimal downtime, and low operating costs ensure quick payback.