Manual Cleanroom Panel Production Line

• Customization: Available
• After-sales Service: Permanent Technical Support and Machine Parts Supp
• Warranty: 1year
• Model NO.: CSKR-MCPM
• Certification: CE
• Condition: New
• Customized: Customized
• Automatic Grade: Automatic
• Structure: Horizontal
• Transmission Method: Machinery
• Customization Options: Customized Logo&Graphic Customization
• Decoiler Type: Hydraulic Decoiler
• Decoiler Capacity: Maximum 10 Ton
• Lead Time: 90days
• Production Efficiency: 30-60m/Min
• Raw Material: Gi Steel; Iron
• Machinery Test Report: Provided
• Video Outgoing-Inspection: Provided
• Provided: Supported
• Application: Ceiling
• Advantages: Easy Production
• Finished Product: Steel Wall Panel Tight Seam Keel
• Transport Package: Pallets
• Specification: 7000*1100*1700
• Trademark: CSKR
• Origin: China
• HS Code: 8455221000
• Production Capacity: 5000pieces

Product Description

Manual Cleanroom Panel Production Line

 

A Manual Cleanroom Panel Production Line enables on-site fabrication of cleanroom wall and ceiling panels using pre-engineered panels (e.g., FRP, aluminum composite) and modular framework. The workflow integrates panel cutting, edge finishing, adhesive application, framing with roll-formed profiles, sealing, and quality inspection—delivering compliant panels (ISO 5–8) with minimal tooling investment and rapid changeovers    . This solution is ideal for facilities requiring flexible, small-batch cleanroom construction or upgrades without full automation  .

 

 

  Production Workflow

 1. Panel Cutting & Sizing

 • Use manual or semi-automatic panel saws to cut FRP or composite panels to precise dimensions, ensuring square edges within ±0.5 mm  .

 2. Edge Finishing

 • Employ hand-held routers or belt sanders to chamfer and bevel panel edges, removing burrs and preparing surfaces for bonding  .

 3. Adhesive Application

 • Apply cleanroom-grade polyurethane or polysulfide sealants using manual caulking guns with consistent bead control; typical bead size is 6–10 mm  .

 4. Frame Assembly

 • Install roll-formed metal keels (profiles fabricated by a separate roll-forming machine) into pre-set layout; secure panels with mechanical clips or rivets  .

 5. Fastening & Sealing

 • Snap panels into T-grid carriers or clip-in rails; seal joints with silicone or EPDM strips to maintain ISO class barrier  .

 6. Inspection & Cleaning

 • Inspect for flatness, joint alignment, and cleanliness; wipe surfaces with lint-free wipes and IPA to remove particulates  .

 7. Packaging & Dispatch

 • Bundle finished panels on edge-protecting pallets with shrink wrap for safe transport to installation site  .

 

Key Equipment & Tools

Features & Benefits

 • Panel Saw: Manual sliding table saw with dust extraction, ensuring straight cuts on FRP or ACP panels  .
 • Router/Sander: Portable tool for smoothing edges, with HEPA-filtered vacuum attachment to capture dust  .
 • Caulking Guns: Pneumatic or battery-powered for uniform bead application of cleanroom-approved sealants  .
 • Roll-Forming Machine: Separate light-steel keel roll former for on-demand production of T-profiles and carrier rails  .
 • Hand Tools: Rivet guns, torque-controlled drivers, alignment jigs, and levelers for precise assembly  .
 • Inspection Instruments: Laser levels, feeler gauges, and particle counters for final quality verification  .
 

 • Modularity & Flexibility: Manual line can be set up in any facility without heavy infrastructure, supporting ISO classes 5–8  .
 • Cost-Effective: Avoids capital expense of fully automated lines; ideal for pilot projects, retrofits, or phased expansions  .
 • Rapid Deployment: Line can be operational within days, using portable equipment and pre-cut panels  .
 • Custom Panel Designs: Supports various panel materials (FRP, HPL, ACP) and thicknesses (12–50 mm) for specific cleanroom requirements  .
 • High Quality: Manual craftsmanship ensures attention to detail in edge finishing, sealing, and joint alignment  .
 • Scalability: Additional workstations and tools can be added to increase throughput for larger projects  .
 

Typical Technical Specifications

Parameter Specification

Panel Materials	FRP, Aluminum Composite Panel, HPL
Panel Thickness	12–50 mm
Cutting Accuracy	±0.5 mm
Sealant Bead Size	6–10 mm
Profile Types	T-grid, U-carrier, Clip-in keel
Assembly Tolerance	Flatness ≤ 1 mm/m; joint gap ≤ 0.5 mm
Cleanroom Class	ISO 5–8
Line Footprint	20–40 m² (scalable per project)
Typical Throughput	50–100 panels/day

Company Footer Introduction

CSKR Machinery Co., Ltd brings over 20 years of dedicated expertise in cold-roll forming equipment, delivering precision-engineered solutions across roofing, wall panels, purlins, and specialist profiles  . We specialize in fully customized production lines—from coil decoilers and levelers to multi-station roll forming, inline punching, and flying-shear cutting—tailored to your product drawings and factory layout  . Our robust, stress-relieved frames and CNC-machined tooling ensure dimensional tolerances within ±0.2 mm at speeds up to 50 m/min, maximizing throughput while minimizing scrap  .

About Us

Backed by a global support network with local installation, commissioning, and training teams in India, Vietnam, and Cambodia, we guarantee seamless project delivery and rapid response to service needs  .

Our in-house translation team enables barrier-free communication in multiple languages, ensuring clear technical guidance and after-sales support  .

Committed to "Dedicated Craftsmanship · Innovation Leadership · Win-Win Partnership,"

CSKR Machinery is your trusted partner for long-term growth and competitiveness  .