Metal Ceiling Production Line Clip in Ceiling Tile Press Bending Forming Machine Drop Ceiling Panel Making Machine Cskr

• Customization: Available
• After-sales Service: Permanent Technical Support and Machine Parts Supp
• Warranty: 2year
• Model NO.: CSKR-CTL
• Certification: CE
• Condition: New
• Customized: Customized
• Automatic Grade: Automatic
• Structure: Horizontal
• Transmission Method: Machinery
• Weight (Kg): 15000
• Core Components: PLC, Motor, Engine, Gear, Other
• Video Outgoing-Inspection: Provided
• Machinery Test Report: Provided
• Product Name: High Speed Perforation Line
• Type: Fully-Automatic/Semi-Automatic
• Usage: Metal Ceiling Production
• Raw Material: Gi Steel, Aluminum
• Thickness: 0.3-1.0mm
• Roller Material: Cr12 Steel Quenched
• Shaft Material: High Grade No.45 Forged
• After-Sales Services Provided: Engineers
• Cutting Blade Material: Cr12MOV
• Control System: Touch Screen
• Touch Screen: Single Item
• Transport Package: Pallets
• Specification: 35000mm*4000mm*3000mm
• Trademark: CSKR
• Origin: China
• HS Code: 8455221000
• Production Capacity: 5000pieces

Product Description

Product Description

Drop Ceiling Tiles 600x600mm Perforated Metal Drop Suspended Ceiling Panels Making Machine

------------------------------------------------Automate. Customize. Elevate Your Ceiling+ "600×600 Mastery—Perforate with Precision-----------------------------------------

Square Ceiling Perforation Machine 

The Square Ceiling Perforation & Corner-Cutting Line is a fully automated roll-forming system producing 600×600 mm aluminum or galvanized steel drop ceiling panels with precision perforations and corner cuts. From coil uncoiling to finished tile stacking, the line delivers high throughput (up to 6 panels/min), tight tolerances (±0.5 mm), and minimal labor (1 operator)  . Modular tooling and servo control ensure profile changeovers in under 10 minutes, while integrated PLC/HMI management provides real-time monitoring, recipe storage, and remote diagnostics  .

1. Process Flow
 1. Decoiler & Leveler
 • Hydraulic dual-mandrel decoiler handles coils up to Φ1600 mm and 15 t, with auto-centering for quick coil changes (2–5 min)  .
 • Four-hi leveler removes coil set (< 0.3 mm), ensuring flat strip entry into the line  .

 2. Punching Unit
 • CNC-controlled gantry-type hydraulic press (200–360 kN) performs high-speed perforation with customizable hole diameters (3–50 mm) and patterns (round, slot, custom) at rates up to 120 m/min  .

 3. Servo Feeding & Corner Cutting
 • Yaskawa servo feeder positions strip with ±0.1 mm accuracy for corner-cut operations.
 • Hydraulic corner-cut station delivers burr-free 45° cuts or radius cuts (R3–R10) synchronized with line speed  .

 4. Secondary Leveling & Forming
 • After initial operations, a second leveling station ensures edge parallelism before final forming  .
 • Multi-stand roll forming (14–18 stations) shapes the panel edges to final 600×600 mm dimensions with tight corner clearance for clip-in or lay-in installation  .

 5. Flying Shear & Stacking
 • Hydraulic flying shear cuts panels to ±0.5 mm length accuracy at full speed, avoiding interruptions  .
 • Automatic stacking table collects and aligns finished tiles for bundling or downstream packaging  .

Customization & Automation

Downstream Integration Options

• Custom Patterns & Sizes: From standard square holes to bespoke logos or acoustic slots, punching modules can be tailored per client drawings  .
 • Automation Levels: Choose fully automatic lines or semi-automatic solutions with manual bending for 4-sided edge folds  .
 • Recipe Management: PLC/HMI stores up to 200 production recipes (pattern, length, feed speed) for one-touch recalls  .
 • Remote Diagnostics & IoT: Ethernet connectivity enables live monitoring, troubleshooting, and software updates from CSKR's service center  .

 • Textile Lamination: Optional roll-to-panel film-laminator applies decorative fabrics or non-wovens to ceiling tiles for aesthetic & acoustic enhancement  .
 • Automatic Packing Line: High-speed bundling and stretch-wrapping systems streamline palletizing for efficient shipping  .

Machine Advantages & Pain-Point Solutions

• Labor Reduction: One operator can oversee the entire line, cutting labor by over 70% compared to semi-manual setups  .
 • High Yield & Low Waste: Precise servo feeding and shear cuts minimize scrap to < 3% of raw material  .
 • Pattern Flexibility: Quick die swaps (< 10 min) allow rapid switches between perforation patterns—ideal for mixed-batch orders  .
 • Quality Consistency: CNC-machined rollers and PLC tension control maintain ±0.5 mm dimensional tolerances across long runs  .
 • Maintenance Ease: Modular cassette tooling and centralized lubrication reduce downtime and parts replacement time  .

Specification

Technical Specifications:

Parameter Specification

Material Thickness	0.7 – 2.0 mm (Al, PPGI, Galv.)
Coil Width	300 – 1 250 mm
Perforation Force	200–360 kN hydraulic press
Hole Diameter	Customizable (3 – 50 mm selectable)
Forming Speed	3 – 50 mm selectable
Roll Stations	14–18 (cassette-type)
Cutting Accuracy	±0.5 mm (flying shear)
Control System	Siemens/Delta PLC + 10″ touchscreen HMI
Main Motor power	30–60 kW
Machine Footprint	~20 m (L) × 3 m (W) × 2.5 m (H)
Changeover Time	< 10 minutes

Typical Applications:

 • Office Buildings & Malls: Aesthetic perforated ceilings with acoustic control and integrated lighting  .
 • Airports & Stations: High-durability drop ceilings with large-format acoustic perforations for public spaces  .
 • Theaters & Concert Halls: Customized sound-absorbing panels with precise hole patterns  .
 • Clean-room & Labs: Lay-in ceilings with HEPA filter integration—perforations optimized for airflow  .

Company Profile

Thank you for exploring CSKR Machinery:

Why CSKR's Perforation Line?
 1. 20+ Years' Expertise: Proven leader in ceiling-tile and panel roll forming  .
 2. Turnkey Delivery: Engineering, on-site commissioning, and operator training under one contract  .
 3. Global Service Network: Local teams in Vietnam, Cambodia, and India ensure rapid support and spare-parts availability  .
 4. Comprehensive Warranty: 12-month parts coverage; optional extended support plans.
 5. Fast ROI: High throughput, minimized rejections, and labor savings deliver payback in 12–18 months.
 

Backed by a 200+-language translation team, local service centers in India, Vietnam, Cambodia, and multi-currency payment options, we make every stage—from design and production to installation and after-sales—seamless and worry-free.We look forward to collaborating with you to reduce costs, boost productivity, and drive innovation together.

For more information or to request a customized solution, please contact us:
 • Contact Person: Alice Ying
We look forward to collaborating with you to enhance your ceiling system production capabilities!